Journal Conference HI-AM Thesis Other List of articles submitted to, under review, or published in refereed journals:
A. Das, J. Muniz-Lerma, E. Espiritu, A. Nommeots-Nomm, K. Waters, M. Brochu, Contribution of Cellulosic Fibre Filter on Atmosphere Moisture Content in Laser Powder Bed Fusion (LPBF) Additive Manufacturing
X. Shen, H. Naguib, A Robust Ink Deposition System for Binder Jetting and Material Jetting
A. Bogno, W. Hearn, J. E. Spinelli, J. Valloton, H. Henein, Quantification of Microstructure to Reveal the Solidification Path of an Alloy
A. Bogno, J. Valloton, D. .Jimenez, M. Rappaz, H. Henein, Rapid Solidification of Al-Cu Droplets of Near Eutectic Composition
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Rene 41 Alloy Manufactured by Laser Powder Bed Fusion
J. Valloton, A. Bogno, H. Henein, D. Herlach, D. Sediako, Scandium Effect on Undercooling and Dendrite Morphology of Al-4.5wt% Cu Droplets
A. Wickeler, H. Naguib, Novel Origami-inspired Metamaterials: Design, Mechanical Testing and Finite Element Modelling
F. Ahmed, U. Ali, E. Marzbanrad, K. Choi, Y. Mahmoodkhani, E. Toyserkani, Study of Powder Recycling and Its Effect on Printed Parts During Laser Powder-Bed Fusion of 17-4 PH Stainless Steel
X. Shen, M. Chu, F. Hariri, G. Vedula, H. Naguib, Binder Jetting Fabrication of Highly Flexible and Electrically Conductive Graphene/PVOH Composites
H. Henein, A. Bogno, W. Hearn, J. Valloton, Metastable dendrite morphologies in Aluminum alloys
A. Wickeler, H. Naguib, 3D Printed Geometrically Tessellated Sheets with Varying Topologies for Enhanced Impact Energy Absorption
S. Atabay, O Sanchez-Mata, J. Muñiz-Lerma , M. Brochu, Effect of Heat Treatment on the Microstructure and Elevated Temperature Tensile Properties of Rene 41 Alloy Produced by LPBF
O. Craig, A. Bois-Brochu, K. Plucknett, Geometry and Surface Characteristics of H13 Hot-Work Tool Steel Manufactured Using Laser Directed Energy Deposition
A. Bogno, M. Tamboli, A. Sabouraud, A. Qureshi, H. Henein, Manufacturing of 3D Lattice Structures by Hybrid Investment Casting
G. Sweet, I. Donaldson, C. Schade, P. Bishop, Laser free-form fabrication of dual phase DP600 steel using water atomized feedstock powder
G. Sweet, M. Amegadzie, I. Donaldson, C. Schade, P. Bishop, Laser-Based Directed Energy Deposition (L-DED) Processing of Water Atomized 42CrMo4 Powder
T. Li, T. Chen, X. Shen, H. Shi, E. Jabari, H. Naguib, Binder Jet 3D Printed MXene Composite for Strain Sensing and Energy Storage Application
T. Lehmann, D. Rose, E. Ranjbar, M. Ghasri-Khouzani, M. Tavakoli, H. Henein, T. Wolfe, A. Qureshi, Large-scale metal additive manufacturing: a holistic review of the state of the art and challenges
H. Sun, Z. Liu, G. Azimi, Y. Zou, Selective laser melting of maraging steels using recycled powders: a comprehensive microstructural and mechanical investigation
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Difficult to Weld Rene 77 Superalloy produced by Laser Powder Bed Fusion
G. Sweet, I. Donaldson, C. Schade, A. Gerlich, P. Bishop, Laser-Based Directed Energy Deposition (L-DED) Processing of Water Atomized 42CrMo4 Powder
K. Li, X. Wang, S. Kwon, T. Ramakrishnan, M. Brochu, Laser Powder Bed Fusion of an Ni3Al Intermetallic Alloy
L. Lui, P. Kamm, F. Garcia-Moreno, J. Banhart, D. Pasini, Elastic and Failure Response of Imperfect Three-Dimensional Lattices: The Role of Geometric Defects Induced By Selective Laser Melting
A. Bogno, W. Hearn, J. E. Spinelli, J. Valloton, H. Henein, Quantification of Microstructure to Reveal the Solidification Path of an Alloy
A. Bogno, J. Valloton, D. .Jimenez, M. Rappaz, H. Henein, Rapid Solidification of Al-Cu Droplets of Near Eutectic Composition
Z. Luo, F. Zhao, Efficient Thermal Finite Element Modeling of Selective Laser Melting of Inconel 718
A. Moussa, D. Melancon, A. El Elmi, D. Pasini, Topology Optimization of Imperfect Lattice Materials Built with Process-induced Defects via Powder Bed Fusion
A. Moussa, S. Rahman, M. Xu, M. Tanzer, D. Pasini, Topology Optimization of 3D-printed Structurally Porous Cage for Acetabular Reinforcement Intotal Hip Arthroplasty
Z. Luo, F. Zhao, Numerical Simulation of Part-level Temperature Fields During Selective Laser Melting of Stainless Steel 316L
Z. Luo, F. Zhao, A Survey of Finite Element Analysis of Temperature and Thermal Stress Fields in Powder Bed Fusion Additive Manufacturing
B. Rupal, N. Anwer, M. Secanell, A. Qureshi, Geometric Tolerance and Manufacturing Assemblability Estimation of Metal Additive Manufacturing (AM) Processes
Y. Zhang, S. Yang, G. Dong, F. Zhao, Predictive Manufacturability Assessment System for Laser Powder Bed Fusion Processes
A. El Elmi, D. Melancon, M. Asgari, L. Liu, D. Pasini, Experimental and numerical investigation of selective laser melting–induced defects in Ti–6Al–4V octet truss lattice material: the role of material microstructure and morphological variations
Y. Zhang, S. Yang, F. Zhao, Manufacturability Analysis of Metal Laser-based Powder Bed Fusion Additive Manufacturing -A Survey
Y. Zhang, F. Zhao, Hybrid Sparse Convolutional Neural Networks for Predicting Manufacturability of Laser Powder Bed Fusion Processes
A. Ghosh, S. Biswas, T. Turner, A Kietzig, M. Brochu, Surface, microstructure, and tensile deformation characterization of LPBF SS316L microstruts micromachined with femtosecond laser
A. Ghosh, A. Kumar, N. Joy, A. Kietzig, M. Brochu, Characterization of femtosecond laser micromachined specimens extracted from PBF-LB/M microstruts: Analyzing surfaces fabricated via internally linked machined kerfs
A. Ghosh, A. Kumar, A. Harris, A. Kietzig, M. Brochu, Fatigue behavior of stainless steel 316L microstruts fabricated by laser powder bed fusion
A. Ghosh, A. Kumar, A. Kietzig, M. Brochu, Analysis of the effect of surface morphology on tensile behavior of LPBF SS316L microstruts
J. Valloton, A. Bogno, M. Rappaz, H. Henein, , Numerical model of rapidly solidified Al-33wt%Cu eutectic growth during Impulse Atomization
A. Khobzi, F. Farhang Merh, S. Cockcroft, D. Maijer, Experimental and Numerical Investigation of the Effect of Block-Type Support Structure Design Parameters on Thermal Fields within Components Fabricated by Selective Laser Melting
P. Pourabdollah, F. Farhang Mehr, D. Maijer, S. Cockcroft, , A numerical model to predict the residual stress and distortion in a component made by direct energy deposition
B. Rupal, T. Wolfe, M. Secanell, A. Qureshi, GD&T based characterization of geometric quality for Laser Powder Bed Fusion System using Normative Benchmark Test Artifact
Y. Zhang, Y. Zhao, A Web-based Automated Manufacturability Analyzer and Recommender for Additive Manufacturing (MAR-AM) via a Hybrid Machine Learning Model
A. Ghosh, P. Behera, A. Kietzig, M. Brochu, In-situ characterization of tensile deformation in 250 mm SS316L microstruts fabricated by laser powder bed fusion
G. Shanbhag, M. Vlasea, The effect of Reuse Cycles on Ti-6Al-4V Powder Properties Processed by Electron Beam Melting
K. Taherkhani, E. Sheydaeian, C. Eischer, M. Otto, E. Toyserkani, Development of a defect-detection platform using photodiodes signals collected from the melt pool of laser powder-bed fusion
G. Shanbhag, E. Wheat, S. Moylan, M. Vlasea, Effect of sample geometry and orientation on tensile properties of Ti-6Al-4V manufactured by electron beam powder bed fusion
G. Shanbhag, M. Vlasea, L. Lefebvre, , Variation of Powder Properties Induced by Reuse Cycles in Electron Beam Powder Bed Fusion
T. Lehmann, D. Rose, E. Ranjbar, M. Ghasri-Khouzani, M. Tavakoli, H. Henein, T. Wolfe, A. Qureshi, Large-scale metal additive manufacturing: a holistic review of the state of the art and challenges
G. van Houtum, M. Vlasea, Active learning via adaptive weighted uncertainty sampling applied to additive manufacturing
K. Taherkhani, C. Eischer, E. Toyserkani, An unsupervised machine learning algorithm for in-situ defect-detection in laser powder-bed fusion
G. Shanbhag, M. Vlasea, Effect of varying preheating temperatures in electron beam powder bed fusion: Part I Assessment of the effective powder cake thermal conductivity
K. Taherkhani, C. Eischer, E. Toyserkani, An unsupervised machine learning algorithm for in-situ defect-detection in laser powder-bed fusion
Y. Huang, B. Khamesee, E. Toyserkani, Electrodynamic Concentration of Conducting Particles in the Moving Gas-Powder Stream
Y. Huang, M. Ansari, H. Asgari, M. Farshidianfar, D. Sarkar, B. Khamesee, E. Toyserkani, Rapid Prediction of Real-time Thermal Characteristics, Solidification Parameters and Microstructure in Laser Directed Energy Deposition
Y. Tang, F. Zhao, Z. Gao, Design of Conformal Porous Structures for the Cooling Systems of an Injection Mold
A. Moussa, D. Melancon, A. El Elmi, D. Pasini, Topology Optimization of Imperfect Lattice Materials Built with Process-induced Defects via Powder Bed Fusion
A. Moussa, S. Rahman, M. Xu, M. Tanzer, D. Pasini, Topology Optimization of 3D-printed Structurally Porous Cage for Acetabular Reinforcement Intotal Hip Arthroplasty
P. Kumar, Y. Huang, E. Toyserkani, B. Khamesee, Development of a Magnetic Levitation System for Additive Manufacturing: Simulation Analyses
Y. Huang , H. Asgari, Z. Zhang, B. Khamesee, E. Toyserkani, An Analytical Model to Predict the Onset of Keyhole-mode Melting in Laser Powder-bed Fusion
K. Nsiempba, O. Ibhadode, Z. Zhang, E. Toyserkani, A Surface Quality Constraint within Topology Optimization
F. Sikan, P. Wanjara, J. Gholipour, A. Kumar, M. Brochu, Thermo-mechanical modelling of wire-fed electron beam additive manufacturing
S. Omar, K. Plucknett, The Influence of DED Process Parameters and Heat-Treatment Cycle on the Microstructure and Hardness of AISI D2 Tool Steel
List of research work presented or accepted for presentation at Canadian and international conferences:
A. Wickeler, H. Naguib, Correlation between Varying Shapes and Dimension, and Mechanical Properties of Metamaterials
T. Morrison, H. Naguib, Graphene-based Nanocellulose Composites for 3D Printed Electrodes
X. Shen, T. Morrison, H. Naguib, Binder Jetting Fabrication of Graphene Composites Structures for Printed 3D Electronics Devices
D. Diaz, A. Bogno, J. Valloton, H. Henein, M. Rappaz, Rapid Solidification of Al-Cu Eutectic
S. Atabay, K. Plucknett, M. Brochu, Microstructural Evaluation of AM Fabricated Rene 41 Alloy
A. Das, M. Brochu, Relationship of Cellulosic Fiber and Oxygen Content in Laser Powder Based Fusion (LPBF) Additive Manufacturing
B. Bharadia , A. Bogno , H. Henein, Electrostatic Atomization: A Containerless Technique
X. Shen, H. Naguib, A Novel Binder Jetting Approach to Print 4D Functionally Grade Materials
X. Shen, M. Chu, Y. Kazemi, H Naguib, 3D Printing Multi-Material and Functionally Graded Composites
A. Sahoo, H. Henein, A. Bogno, W. Hearn, Rapid Solidification of Impulse Atomized Al-Si-Sc
M. Dias, A. Bogno, J. Spinelli, A. Garcia, H. Henein, Effects of Bi in Rapid Solidification of a Hypoeutectic Al-Si Alloy
D. Diaz, A. Bogno, H. Henein, Primary Si Modification via Rapid Solidification and Alloying
T. Ramakrishnan, M. Brochu, Comparative Study of Laser Powder Bed Fusion AM of Pure Mo and TZM Alloy
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Study of Microstructure and Mechanical Properties of Rene 41 Alloy Fabricated by Laser Powder Bed Fusion
A. Bogno, M. Tamboli, A. Sabouraud, A. Qureshi, H. Henein, Manufacturing of 3D Lattice Structures by Hybrid Investment Casting
J. M Dias, A. Bogno, H. Henein, Effect of Bi on the Rapid Solification Microstructure and Properties of Hypoeutectic Al-Si
X. Shen, H. Naguib, A Facile Ink Jetting System for Additive Manufacturing with Caustic and Abrasive Ink Compositions
D. Diaz, A. Bogno, H. Henein, Modifying the Morphology of Si in Hypereutectic Al-Si Alloys
A. Fu, M. Brochu, Composition optimization for Al alloys in additive manufacturing
A. Wickeler, H. Naguib, Experimental Approach to the Design of Additively Manufactured Tessellated Metamaterial Sheets for Protective Applications Requiring Impact Energy Absorption
A. Sahoo, A. Bogno, J. Valloton, H. Henein, The Microstructure, Morphology and Mechanical Properties of Rapidly Solidified Al-10wt%Si-0.4wt%Sc Alloy
O. Craig, K. Plucknett, Scratch Hardness and Wear Response of Additively Manufactured H13 Tool Using Directed Energy Deposition with Post Heat Treatments
D. Diaz, A. Bogno, H. Henein, , Modification of Primary Si Morphology in hypereutectic Al-Si by Rapid Solidification and Alloying
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Rene 77 Alloy Manufactured by Laser Powder Bed Fusion
J. Hierlihy, I. Donaldson, M. Brochu, G. Sweet, P. Bishop, Laser Powder Bed Processing of Aluminum Powders Containing Iron and Nickel Additions
A. Sahoo, A. Bogno, H. Henein, Study of the Solidification Pathways of Hypo/hyper-eutectic Al-Ce over a Wide Range of Thermal Histories
A. Sahoo, A. Bogno, H. Henein, The Microstructure, Morphology and Mechanical Properties of Rapidly Solidified Al-10wt%Si-0.4wt%Sc Alloy
J. Valloton, A. Bogno, M. Rappaz, H. Henein, , Numerical Model of Al-33wt%Cu Eutectic Growth during Impulse Atomization
J. Valloton, A. Bogno, H. Henein, , 4D Characterization of Solidification in Al-based Droplets
D. Mutel, C. Blais, Towards the development of water-atomized tool steel powders for utilization in Direct Energy Deposition (DED) and Laser Powder Bed (LPB)
W. Chaîné, C. Blais, Novel Tool Steel Powders for AM Produced by Water Atomization
O. Craig, S. Omar, K. Plucknett, Material Characterization Comparison of D2 and H13 Tool Steels Manufactured using Directed Energy Deposition
B. Rupal, A. Qureshi, Geometric Quality Control for Metal AM
Z. Abedi, A. Bogno, H. Henein, Some Observations on Rapid Solidified Ni-Cr-B-Si Alloy
B. Rupal, A. Qureshi, Establishing Guidelines for Variation Management in Additive Manufacturing
S. Toguem, B. Rupal, C. Mehdi-Souzani, A. Qureshi, N. Anwar, A Review of AM Artifact Design Methods
B. Rupal, R. Ahmad, A. Qureshi, Feature-Based Methodology for Design of Geometric Benchmark Test Artifacts for Additive Manufacturing Processes
Y. Zhang, G. Dong, S. Yang, Y. Zhao, Machine Learning Assisted Prediction of the Manufacturability of Laser-based Powder Bed Fusion Process
B. Rupal, N. Anwer, M. Secanell, A. Qureshi, Geometric Tolerance Characterization of Laser Powder Bed Fusion Processes Based on Skin Model Shapes
D. Diaz, A. Bogno, H. Henein, Primary Si Modification via Rapid Solidification and Alloying
D. Diaz, A. Bogno, H. Henein, Modifying the Morphology of Si in Hypereutectic Al-Si Alloys
A. Ghosh, N. Joy, A. Kietzig, M. Brochu, Enhancing tensile performance of laser powder bed fusion stainless steel micro-struts using femtosecond laser micromachining
D. Diaz, A. Bogno, H. Henein, , Modification of Primary Si Morphology in hypereutectic Al-Si by Rapid Solidification and Alloying
E. Toyserkani, Integrated Statistical/Experimental/Monitoring Methodologies for Rapid and Cost-effective Optimization of Process
E. Toyserkani, Laser-based Metal Additive Manufacturing: Challenges and Opportunities
A. Groen, M. Vlasea, K. Erkorkmaz, Optimization of Powder Bed Compaction Consistency for Binder Jetting
L. Bothelo, R. van Blitterswijk, A. Khajepour, Real-Time Geometry Prediction in Laser Additive Manufacturing using Machine Learning
A. Martinez, M. Ansari, A. Marzo, M. Wang, E. Toyserkani, On Ultrasound Powder Stream Focusing and Applications to Powder-fed Laser Directed Energy Deposition
Y. Huang, B. Khamesee, E. Toyserkani, A Time efficient Analytical Model of Laser Directed Energy Deposition for Functionally Graded Materials Fabrication
K. Nsiempba, E. Toyserkani, Predicting Defects in 3D Printed Lattice Structures
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Development of a Thermo-mechanical Model of Electron Beam Additive Manufacturing Process for Repair Purposes
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Thermo-mechanical Modelling of Electron Beam Additive Manufacturing Process for Repair and Remanufacturing Purposes
N. Bhardwaj, H. Henein, T. Wolfe, Fused Filament Fabrication (FFF) of Metal Matrix Composites (MMC)
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Thermo-mechanical Modelling of Wire fed Electron Beam Additive Manufacturing
O. Craig, S. Omar, K. Plucknett, Material Characterization Comparison of D2 and H13 Tool Steels Manufactured using Directed Energy Deposition
List of research work presented at annual HI-AM Conferences. The manuscripts are accessible to Network members in HI-AM database:
List of completed and published Master's/PhD theses by member and associated HQP:
T. Morrison, MASc (collaborator), Material Development and Design for 3D Printable Electronic Devices
X. Shen, MASc, Towards Integrated 3D Printing as an Industrial Manufacturing Process
J. Hierlihy, MASc, Laser Powder Bed Fusion Processing of Aluminum Powders Containing Iron and Nickel
A. Das, MASc, Moisture Sources in Laser Powder Bed Fusion Additive Manufacturing
D. Diaz, MAScSi Modification in Hypereutectic Al-Si Combining Rapid Solidification and Alloying
S. Atabay, PhD, Laser Powder Bed Fusion of Precipitation-Hardened Rene 41 and Rene 77 Nickel Base Superalloys
H. Sun, MASc, Selective Laser Melting of a High-Strength Steel and Joining of Aluminum and Copper
M. Upadhyay, MASc, Fast-to-run predictive model for thermal fields during Additive Manufacturing
Z. Luo, PhD, Nonlinear finite element modeling of transient thermomechanical behavior in selective laser melting
A. Ghosh, PhD (collaborator), Surface morphological effects of laser powder bed fusion and laser micromachining in micro-scale parts
D. Diaz, MASc, Si Modification in Hypereutectic Al-Si Combining Rapid Solidification and Alloying
S. Huang, MASc (collaborator), A New Adiabatic Compressed Air Energy Storage System: Modeling, Design, Optimization, and Experiments
H. Tahir, MASc (collaborator), Development of an Autonomous Vehicle Platform
H. Askari, PhD (collaborator), Towards Intelligent Tire and Self-Powered Sensing Systems
M. Wang, MASc (collaborator), Part Performance Measurement, Analysis and Optimization for Binder Jetting Additive Manufacturing
Y. Huang, PhD, Comprehensive Analytical Modeling of Laser Powder-Bed/Fed Additive Manufacturing Processes and an Associated Magnetic Focusing Module
Z. Gao, MASc, Machine Learning Aided Design of Conformal Cooling Channels for Injection Molding
K. Nsiempba, MASc, Coupled Experimentally-Driven Constraint Functions and Topology Optimization utilized in Design for Additive Manufacturing
A. Moussa, PhD, Topology Optimization of Cellular Materials: Application to Bone Replacement Implants
K. Son, MASc, Embedding Optical Sensors in Additively Manufactured Parts for In-Situ Performance Measurement
N. Bhardwaj, MASc (collaborator), Fused Filament Fabrication of Metal-Ceramic High-Density Polyethylene Composites
List of technical reports, book chapters, books, and patents:
K. Son, F. Ahmed, E. Toyserkani, Feasibility of Embedding Fiber Bragg Grating in Additively Manufactured Metallic Parts
A. Martinez, E. Toyserkani, Particle Stream Path, Cross-sectional Size and Shape Modification Methods
