Journal Conference Thesis Other List of articles submitted to or published in refereed journals:
A. Das, J. Muniz-Lerma, E. Espiritu, A. Nommeots-Nomm, K. Waters, M. Brochu, Contribution of Cellulosic Fibre Filter on Atmosphere Moisture Content in Laser Powder Bed Fusion (LPBF) Additive Manufacturing
X. Shen, H. Naguib, A Robust Ink Deposition System for Binder Jetting and Material Jetting
A. Bogno, W. Hearn, J. E. Spinelli, J. Valloton, H. Henein, Quantification of Microstructure to Reveal the Solidification Path of an Alloy
A. Bogno, J. Valloton, D. .Jimenez, M. Rappaz, H. Henein, Rapid Solidification of Al-Cu Droplets of Near Eutectic Composition
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Rene 41 Alloy Manufactured by Laser Powder Bed Fusion
J. Valloton, A. Bogno, H. Henein, D. Herlach, D. Sediako, Scandium Effect on Undercooling and Dendrite Morphology of Al-4.5wt% Cu Droplets
A. Wickeler, H. Naguib, Novel Origami-inspired Metamaterials: Design, Mechanical Testing and Finite Element Modelling
F. Ahmed, U. Ali, E. Marzbanrad, K. Choi, Y. Mahmoodkhani, E. Toyserkani, Study of Powder Recycling and Its Effect on Printed Parts During Laser Powder-Bed Fusion of 17-4 PH Stainless Steel
X. Shen, M. Chu, F. Hariri, G. Vedula, H. Naguib, Binder Jetting Fabrication of Highly Flexible and Electrically Conductive Graphene/PVOH Composites
H. Henein, A. Bogno, W. Hearn, J. Valloton, Metastable dendrite morphologies in Aluminum alloys
A. Wickeler, H. Naguib, 3D printed geometrically tessellated sheets with origami-inspired patterns
S. Atabay, O Sanchez-Mata, J. Muñiz-Lerma , M. Brochu, Effect of Heat Treatment on the Microstructure and Elevated Temperature Tensile Properties of Rene 41 Alloy Produced by LPBF
O. Craig, A. Bois-Brochu, K. Plucknett, Geometry and Surface Characteristics of H13 Hot-Work Tool Steel Manufactured Using Laser Directed Energy Deposition
G. Sweet, I. Donaldson, C. Schade, P. Bishop, Laser free-form fabrication of dual phase DP600 steel using water atomized feedstock powder
G. Sweet, M. Amegadzie, I. Donaldson, C. Schade, P. Bishop, Laser-Based Directed Energy Deposition (L-DED) Processing of Water Atomized 42CrMo4 Powder
T. Li, T. Chen, X. Shen, H. Shi, E. Jabari, H. Naguib, A Binder Jet 3D Printed MXene Composite for Strain Sensing and Energy Storage Application
T. Lehmann, D. Rose, E. Ranjbar, M. Ghasri-Khouzani, M. Tavakoli, H. Henein, T. Wolfe, A. Qureshi, Large-scale metal additive manufacturing: a holistic review of the state of the art and challenges
H. Sun, Z. Liu, G. Azimi, Y. Zou, Selective laser melting of maraging steels using recycled powders: a comprehensive microstructural and mechanical investigation
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Difficult to Weld Rene 77 Superalloy produced by Laser Powder Bed Fusion
O. Craig, A. Bois-Brochu, K. Plucknett, Microstructure Development in H13 Hot-Work Tool Steel Fabricated Using Laser Directed Energy Deposition
A. Rayner, R. Cooke, I. Donaldson, P. Bishop, Binder Jet Printing AISI 5120 Chromium Steel Powder
D. Mutel, S. Gelinas, C. Blais, Production of tool steel powders by water atomization for additive manufacturing by powder bed fusion and directed energy deposition
D. Rose, J. Forth, H. Henein, T. Wolfe, A. Qureshi, Automated semantic segmentation of NiCrBSi-WC optical microscopy images using convolutional neural networks
K. McLellan, Y.C. Sun, H. Naguib, A Review of 4D Printing: Materials, Structures, and Designs Towards the Printing of Biomedical Wearable Devices
K. McLellan, T. Li, Y. Sun, M. Jakubinek, H. Naguib, 4D Printing of MXene Composites for Deployable Actuating Structures
T. Li, E. Jabari, K. McLellan, H. Naguib, Review of Additive Manufacturing with 2D MXene: Techniques, Applications, and Future Perspectives
K. McLellan, Y. Sun, T. Li, T. Chen, H. Naguib, 4D precipitation printing technologies toward sensing devices using microporous structures
J. Valloton, SG. Vogel, H. Henein, Microstructural study of containerless solidification of Al-5wt%Ce alloy
J. Valloton, N. Mahdi, L. Rabago, J. Chung, H. Henein, In situ solidification of eutectic Al-33wt%Cu droplets
D. Mutel, S. Gelinas, C. Blais, Rheological characterization of water atomized tool steel powders developed for laser powder bed fusion by supervised and unsupervised machine learning
D. Diaz, A. Bogno, M. Dias, J. Valloton, D. Ivey, H. Henein, Effect of Ce Addition in Hypereutectic Al-Si Alloys During Rapid Solidification
T. Ramakrishnan, A. Kumar, P. Hudon, M. Brochu, Laser powder bed fusion additive manufacturing of Mo and TZM exoskeleton with Cu infiltration for new heat sinks configuration
A. Rayner, G. Sweet, O. Craig, M. Habibnejad, P. Bishop, Investigation of Deposition Parameters for Near-Beta Alloy Ti-55511 Fabricated by Directed Energy Deposition
O. Craig, E. Moreau, J. Toddy, N. Murphy, S. Halliday, S. Corbin, K. Plucknett, Functionally Gradient H13 Tool Steel/OFHC Cu Composites Manufactured by Laser Directed Energy Deposition
A. Bogno, J. Valloton, M. Rappaz, A. Qureshi, H. Henein, Tailored solidification microstructures for innovative use of high-density materials in lightweight products
T. Li, Z. Saadatnia, T. Chen, J. Chen, H. Shi, H. Naguib, Facile material extrusion of 3D wearable conductive-polymer micro-super-capacitors
J. Lee, Y. Sun, I. Lees, H. Naguib, Additive manufacturing of hybrid piezoelectric/magnetic self-sensing actuator using pellet extrusion and immersion precipitation with statistical modelling optimization
J. Comhaire, I. Donaldson, P. Bishop, Fabrication of AlSi10Mg-AlN metal matrix composites using laser powder bed fusion technology
W. Bouchard, C. Blais, Development of a master alloy for the liquid phase sintering of AISI 4340 low-alloyed steel powder
J. Hierlihy, I. Donaldson, P. Bishop, Metallurgical assessment of Al-Zr-Y alloys for laser-based processing
N. Gosse, I. Donaldson, P. Bishop, Directed energy deposition processing of titanium alloys Ti6242 and Beta 21-S
T. Ramakrishnan, E. Espiritu, S. Kwon, M. Keshavarz, J. Muniz-Lerma, R. Gauvin, M. Brochu, Laser powder bed fusion additive manufacturing of molybdenum using a nitrogen build atmosphere
T. Ramakrishnan, S. Kwon, M. Brochu, Laser powder bed fusion of molybdenum under various Arsingle bondN2 mixture build atmospheres
D. Rose, T. Wolfe, H. Henein, Microstructural Characterization and Wear Resistance of 60 wt.%, 70 wt.%, and 80 wt.% WC-NiCrBSi Thin Walls Deposited Using Plasma Transferred Arc Additive Manufacturing
D. Rose, T. Wolfe, H. Henein, Microstructural Characterization of 70 Wt Pct WC-NiBSi Deposited by PTA-AM
L. Lui, P. Kamm, F. Garcia-Moreno, J. Banhart, D. Pasini, Elastic and Failure Response of Imperfect Three-Dimensional Lattices: The Role of Geometric Defects Induced By Selective Laser Melting
A. Bogno, W. Hearn, J. E. Spinelli, J. Valloton, H. Henein, Quantification of Microstructure to Reveal the Solidification Path of an Alloy
A. Bogno, J. Valloton, D. .Jimenez, M. Rappaz, H. Henein, Rapid Solidification of Al-Cu Droplets of Near Eutectic Composition
Z. Luo, F. Zhao, Efficient Thermal Finite Element Modeling of Selective Laser Melting of Inconel 718
A. Moussa, D. Melancon, A. El Elmi, D. Pasini, Topology Optimization of Imperfect Lattice Materials Built with Process-induced Defects via Powder Bed Fusion
A. Moussa, S. Rahman, M. Xu, M. Tanzer, D. Pasini, Topology Optimization of 3D-printed Structurally Porous Cage for Acetabular Reinforcement Intotal Hip Arthroplasty
Z. Luo, F. Zhao, Numerical Simulation of Part-level Temperature Fields During Selective Laser Melting of Stainless Steel 316L
Z. Luo, F. Zhao, A Survey of Finite Element Analysis of Temperature and Thermal Stress Fields in Powder Bed Fusion Additive Manufacturing
B. Rupal, N. Anwer, M. Secanell, A. Qureshi, Geometric Tolerance and Manufacturing Assemblability Estimation of Metal Additive Manufacturing (AM) Processes
Y. Zhang, S. Yang, G. Dong, F. Zhao, Predictive Manufacturability Assessment System for Laser Powder Bed Fusion Processes through a Hybrid Machine Learning Model
A. El Elmi, D. Melancon, M. Asgari, L. Liu, D. Pasini, Experimental and numerical investigation of selective laser melting–induced defects in Ti–6Al–4V octet truss lattice material: the role of material microstructure and morphological variations
Y. Zhang, S. Yang, F. Zhao, Manufacturability Analysis of Metal Laser-based Powder Bed Fusion Additive Manufacturing -A Survey
Y. Zhang, F. Zhao, Hybrid Sparse Convolutional Neural Networks for Predicting Manufacturability of Laser Powder Bed Fusion Processes
A. Ghosh, S. Biswas, T. Turner, A Kietzig, M. Brochu, Surface, microstructure, and tensile deformation characterization of LPBF SS316L microstruts micromachined with femtosecond laser
A. Ghosh, A. Kumar, N. Joy, A. Kietzig, M. Brochu, Characterization of femtosecond laser micromachined specimens extracted from PBF-LB/M microstruts: Analyzing surfaces fabricated via internally linked machined kerfs
A. Ghosh, A. Kumar, A. Harris, A. Kietzig, M. Brochu, Fatigue behavior of stainless steel 316L microstruts fabricated by laser powder bed fusion
A. Ghosh, A. Kumar, A. Kietzig, M. Brochu, Analysis of the effect of surface morphology on tensile behavior of LPBF SS316L microstruts
J. Valloton, A. Bogno, M. Rappaz, H. Henein, , Numerical model of rapidly solidified Al-33wt%Cu eutectic growth during Impulse Atomization
A. Khobzi, F. Farhang Merh, S. Cockcroft, D. Maijer, The role of block-type support structure design on the thermal field and deformation in components fabricated by Laser Powder Bed Fusion
P. Pourabdollah, F. Farhang Mehr, D. Maijer, S. Cockcroft, , A novel approach for the numerical analysis of in situ distortion on a component made by the direct energy deposition additive manufacturing process
B. Rupal, T. Singh, T. Wolfe, M. Secanell, A. Qureshi, Tri-Planar Geometric Dimensioning and Tolerancing Characteristics of SS 316L Laser Powder Bed Fusion Process Test Artifacts and Effect of Base Plate Removal
Y. Zhang, Y. Zhao, A Web-based Automated Manufacturability Analyzer and Recommender for Additive Manufacturing (MAR-AM) via a Hybrid Machine Learning Model
A. Ghosh, P. Behera, A. Kietzig, M. Brochu, In-situ characterization of tensile deformation in 250 mm SS316L microstruts fabricated by laser powder bed fusion
P. Pourabdollah, F. Farhangmehr, S. Cockcroft, D. Maijer, A. Chakraborty, A Mechanistically Consistent Thermomechanical Model for the Prediction of Stress and Strain Evolution in Proximity to the Melt Pool in Powder Bed Fusion Additive Manufacturing
A. Mulhi, S. Dehgahi, P. Waghmare, A. Qureshi, Process Parameter Optimization of 2507 Super Duplex Stainless Steel Additively Manufactured by Laser Powder Bed Fusion Technique
F. Rahimi, P. Pourabdollah, F. Farhang Mehr, S. Cockcroft, D. Maijer, A Macroscale Heat Transfer Analysis of the Build Chamber in a Commercial Electron Beam Powder Bed Fusion (EB-PBF) Additive Manufacturing System During Component Fabrication
P. Pourabdollah, F. Farhang Mehr, S. Cockcroft, D. Maijer, A New Variant of the Inherent Strain Method for the Prediction of Distortion in Powder Bed Fusion Additive Manufacturing Processes
M. Hassanabadi, S. Imani Shahabad, A. Keshavarzkermani, R. Eybel, A. Gerlich, E. Toyserkani, A Numerical Modelling for Laser Powder-bed Fusion of Ti-alloy with a Hybrid Heat Source: An Investigation on Solidification and Microstructure Formation
S. Imani Shahabad, G. Karimi, E. Toyserkani, An Extended Rosenthal’s Model for Laser Powder-Bed Fusion Additive Manufacturing: Energy Auditing of Thermal Boundary Conditions
A. El Elmi, D. Pasini, Soft metamaterials with programmable functionalities through soft inclusions
A. Bogno, J. Valloton, M. Rappaz, A. Qureshi, H. Henein, Tailored solidification microstructures for innovative use of high-density materials in lightweight products
P. Prakash, A. Midawi, W. Muhammad, M. Wells, A. Hadadzadeh, Role of heat treatment conditions in the high-temperature deformation behavior of laser-powder bed fused Fe-Cr-Ni-Al maraging stainless steel
G. Shanbhag, M. Vlasea, The effect of Reuse Cycles on Ti-6Al-4V Powder Properties Processed by Electron Beam Melting
K. Taherkhani, E. Sheydaeian, C. Eischer, M. Otto, E. Toyserkani, Development of a defect-detection platform using photodiodes signals collected from the melt pool of laser powder-bed fusion
G. Shanbhag, E. Wheat, S. Moylan, M. Vlasea, Effect of sample geometry and orientation on tensile properties of Ti-6Al-4V manufactured by electron beam powder bed fusion
T. Lehmann, D. Rose, E. Ranjbar, M. Ghasri-Khouzani, M. Tavakoli, H. Henein, T. Wolfe, A. Qureshi, Large-scale metal additive manufacturing: a holistic review of the state of the art and challenges
G. van Houtum, M. Vlasea, Active learning via adaptive weighted uncertainty sampling applied to additive manufacturing
K. Taherkhani, C. Eischer, E. Toyserkani, An unsupervised machine learning algorithm for in-situ defect-detection in laser powder-bed fusion
G. Shanbhag, M. Vlasea, Effect of varying preheating temperatures in electron beam powder bed fusion: Part I Assessment of the effective powder cake thermal conductivity
A. Martinez, M. Ansari, M. Wang, A. Marzo, E. Toyserkani, On the application of sound radiation force for focusing of powder stream in directed energy deposition
G. Shanbhag, M. Vlasea, Powder Reuse Cycles in Electron Beam Powder Bed Fusion - Variation of Powder Characteristics
S. Teng, S. Dehgahi, H. Henein, T. Wolfe, A. Qureshi, Effect of surface texture, viewing angle, and surface condition on the emissivity of wire arc directed energy deposition manufactured 7075 nano treated aluminum alloy
H. Farag, E. Toyserkani, B. Khamesee, Non-Destructive Testing Using Eddy Current Sensors for Defect Detection in Additively Manufactured Titanium and Stainless-Steel Parts
M. Ansari, A. Martinez, M. Khamooshi, A. Keshavarzkermani, R. Esmaeilizadeh, E. Toyserkani, Analytical modeling of multi-track powder-fed laser directed energy deposition: On the relationships among process, deposition dimensions, and solidification microstructure in additively manufactured near-beta titanium alloy
K. Taherkhani, O. Ero, F. Liravi, S. Toorandaz, E. Toyserkani, On the application of in-situ monitoring systems and machine learning algorithms for developing quality assurance platforms in laser powder bed fusion: A review
A. Martinez, M. Klumpp, E. Toyserkani, Directed energy deposition powder stream modeling using a Gaussian beam ray representation
K. Taherkhani, G. Cantzler, C. Eischer, E. Toyserknai, Development of control systems for laser powder bed fusion
R. van Blitterswijk, L. Botelho, M. Farshidianfar, P. Etman, A. Khajepour, Adaptive thermal model for real-time peak temperature and cooling rate prediction in laser material processing
A. Martinez, M. Worner, E. Toyserkani, Directed energy deposition powder stream modeling using a Gaussian beam ray representation
A. Martinez, M. Ansari, A. Marzo, M. Wang, S. Soo, E. Toyserkani, Ultrasound particle lensing: powder stream control in directed energy deposition using acoustic radiation force fields
T. Oluwajuyigbe, M. Vlasea, Comprehensive pore defect analysis for electron beam melting of Ti-48Al-2Cr-2Nb
G. van Houtum, M. Vlasea, The impact of domain shift on machine learning model performance in additive manufacturing
J. Patel, M. Vlasea, S. Patel, Data-centric machine learning for downskin surface roughness - leveraging material types and physics informed engineered features
S. Teng, S. Dehgahi, H. Henein, T. Wolfe, A. Qureshi, Sensor-fusion Enabled Inter Layer Temperature Control of Nano-treated 7075 Aluminum Alloy Produced through Wire-Arc Directed Energy Deposition Process
O. Ero, K. Taherkhani, E. Toyserkani, Optical Tomography and Machine Learning for In-situ Defects Detection in Laser Powder Bed Fusion: A Self-Organizing Map and U-Net Based Approach
F. Liravi, E. Toyserkani, On the Performance of Expert-Augmented Machine Learning with Limited Experimental Data Collected from Powder Particles Characteristics used in Laser Powder Bed Fusion
Y. Huang, B. Khamesee, E. Toyserkani, Electrodynamic concentration of non-ferrous metallic particles in the moving gas-powder stream: Mathematical modeling and analysis
Y. Huang, M. Ansari, H. Asgari, M. Farshidianfar, D. Sarkar, B. Khamesee, E. Toyserkani, Rapid Prediction of Real-time Thermal Characteristics, Solidification Parameters and Microstructure in Laser Directed Energy Deposition
Y. Tang, F. Zhao, Z. Gao, Design of Conformal Porous Structures for the Cooling Systems of an Injection Mold
A. Moussa, D. Melancon, A. El Elmi, D. Pasini, Topology Optimization of Imperfect Lattice Materials Built with Process-induced Defects via Powder Bed Fusion
A. Moussa, S. Rahman, M. Xu, M. Tanzer, D. Pasini, Topology Optimization of 3D-printed Structurally Porous Cage for Acetabular Reinforcement Intotal Hip Arthroplasty
P. Kumar, Y. Huang, E. Toyserkani, B. Khamesee, , Development of a Magnetic Levitation System for Additive Manufacturing: Simulation Analyses
F. Sikan, P. Wanjara, J. Gholipour, A. Kumar, M. Brochu, Thermo-mechanical modelling of wire-fed electron beam additive manufacturing
S. Omar, K. Plucknett, The Influence of DED Process Parameters and Heat-Treatment Cycle on the Microstructure and Hardness of AISI D2 Tool Steel
F. Sikan, P. Wanjara, J. Gholipour, S. Atabay, M. Brochu, Effect of substrate condition on wire fed electron beam additive deposition
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Use of Miniature Tensile Specimens for Measuring Mechanical Properties in the Steady State and Transient Zones of Ti-6Al-4V Wire-Fed Electron Beam Deposits
F. Sikan, P. Wanjara, S. Atabay, J. Gholipour, M. Brochu, Evaluation of Electron Beam Wire-fed Deposition Technology for Titanium Compressor Blade Repair
S. Omar, K. Plucknett, The Effects of Deposited Layer Thickness on the Material and Geometrical Properties of Laser DED Processed AISI D2 Tool Steel
P. Kumar, B. Khamesee, , Development and Analysis of a Novel Magnetic Levitation System with a Feedback Controller for Additive Manufacturing Applications
P. Kumar, S. Malik, E. Toyserkani, B. Khamesee, Development of an Electromagnetic Micromanipulator Levitation System for Metal Additive Manufacturing Applications
Z. Gao, G. Dong, T. Tang, Y. Zhao, , Machine learning aided design of conformal cooling channels for injection molding
Z. Russell, M. Amegadzie, A. David, K. Plucknett, , Scratch resistance and damage mechanisms arising in TiC-Ni3Al based laser DED clads on D2 tool steel
Z. Russell, K. Plucknett, , Evaluation of TiC-Ni3Al Laser Clad onto Tool Steel Using a Suspension-based Powder Preplacement Approach
Z. Russell, K. Plucknett, , Aqueous Corrosion Performance of Gel based TiC-based Laser DED Clads on D2 Tool Steel Substrates
S. Omar, K. Plucknett, The Effects of Deposited Layer Thickness on the Material and Geometrical Properties of Laser DED Processed AISI D2 Tool Steel
D. Diaz, A. Bogno, M. Dias, J. Valloton, D. Ivey, H. Henein, Effects of Rapid Solidification and Ce on the Microstructure of Al-40Si
M. Sun, E. Toyserkani, A Novel Hybrid Ultrasound Abrasive-Driven Electrochemical Surface Finishing Technique for Additively Manufactured Ti6Al4V Parts
List of research work presented or accepted for presentation at Canadian and international conferences:
A. Wickeler, H. Naguib, Correlation between Varying Shapes and Dimension, and Mechanical Properties of Metamaterials
T. Morrison, H. Naguib, Graphene-based Nanocellulose Composites for 3D Printed Electrodes
X. Shen, T. Morrison, H. Naguib, Binder Jetting Fabrication of Graphene Composites Structures for Printed 3D Electronics Devices
D. Diaz, A. Bogno, J. Valloton, H. Henein, M. Rappaz, Rapid Solidification of Al-Cu Eutectic
S. Atabay, K. Plucknett, M. Brochu, Microstructural Evaluation of AM Fabricated Rene 41 Alloy
A. Das, M. Brochu, Relationship of Cellulosic Fiber and Oxygen Content in Laser Powder Based Fusion (LPBF) Additive Manufacturing
B. Bharadia , A. Bogno , H. Henein, Electrostatic Atomization: A Containerless Technique
X. Shen, H. Naguib, A Novel Binder Jetting Approach to Print 4D Functionally Grade Materials
X. Shen, M. Chu, Y. Kazemi, H Naguib, 3D Printing Multi-Material and Functionally Graded Composites
A. Sahoo, H. Henein, A. Bogno, W. Hearn, Rapid Solidification of Impulse Atomized Al-Si-Sc
M. Dias, A. Bogno, J. Spinelli, A. Garcia, H. Henein, Effects of Bi in Rapid Solidification of a Hypoeutectic Al-Si Alloy
D. Diaz, A. Bogno, H. Henein, , Primary Si Modification via Rapid Solidification and Alloying
A. Bogno, M. Tamboli, A. Sabouraud, A. Qureshi, H. Henein, Manufacturing of 3D Lattice Structures by Hybrid Investment Casting
J. M Dias, A. Bogno, H. Henein, Effect of Bi on the Rapid Solification Microstructure and Properties of Hypoeutectic Al-Si
X. Shen, H. Naguib, A Facile Ink Jetting System for Additive Manufacturing with Caustic and Abrasive Ink Compositions
D. Diaz, A. Bogno, H. Henein, , Modifying the Morphology of Si in Hypereutectic Al-Si Alloys
A. Fu, M. Brochu, Composition optimization for Al alloys in additive manufacturing
A. Wickeler, H. Naguib, Experimental Approach to the Design of Additively Manufactured Tessellated Metamaterial Sheets for Protective Applications Requiring Impact Energy Absorption
O. Craig, K. Plucknett, Scratch Hardness and Wear Response of Additively Manufactured H13 Tool Using Directed Energy Deposition with Post Heat Treatments
A. Sahoo, A. Bogno, J. Valloton, H. Henein, The Microstructure, Morphology and Mechanical Properties of Rapidly Solidified Al-10wt%Si-0.4wt%Sc Alloy
D. Diaz, A. Bogno, H. Henein, , Modification of Primary Si Morphology in hypereutectic Al-Si by Rapid Solidification and Alloying
S. Atabay, O. Sanchez-Mata, J. Muniz-Lerma, M. Brochu, Microstructure and Mechanical Properties of Rene 77 Alloy Manufactured by Laser Powder Bed Fusion
J. Hierlihy, I. Donaldson, M. Brochu, G. Sweet, P. Bishop, Laser Powder Bed Processing of Aluminum Powders Containing Iron and Nickel Additions
A. Sahoo, A. Bogno, H. Henein, Study of the Solidification Pathways of Hypo/hyper-eutectic Al-Ce over a Wide Range of Thermal Histories
A. Sahoo, A. Bogno, H. Henein, The Microstructure, Morphology and Mechanical Properties of Rapidly Solidified Al-10wt%Si-0.4wt%Sc Alloy
J. Valloton, A. Bogno, M. Rappaz, H. Henein, , Numerical Model of Al-33wt%Cu Eutectic Growth during Impulse Atomization
J. Valloton, A. Bogno, H. Henein, , 4D Characterization of Solidification in Al-based Droplets
D. Mutel, C. Blais, Towards the development of water-atomized tool steel powders for utilization in Direct Energy Deposition (DED) and Laser Powder Bed (LPB)
W. Chaîné, C. Blais, Development of Novel A8 Tool Steel Powders for AM Produced by Water Atomization
O. Craig, S. Omar, K. Plucknett, Material Characterization Comparison of D2 and H13 Tool Steels Manufactured using Directed Energy Deposition
D. Mutel, S. Gelinas, C. Blais, Rheological characterization of water atomized tool steel powders developed for laser powder bed fusion by supervised and unsupervised machine learning
D. Rose, J. Forth, H. Henein, T. Wolfe, A. Qureshi, Semantic Segmentation of Plasma Transferred Arc Additively Manufactured NiBSi-WC Optical Microscopy Images Using a Convolutional Neural Network
K. McLellan, T. Li, H. Naguib, 4D Precipitation Printing of Shape Memory Polymer Artificial Muscles
O. Craig, R. Roache, K. Plucknett, Microstructural Characterization of Pack Borided H13 using DED
H. Henein, A. Sahoo, J. Valloton, Microstructural Study of Containerless Solidification of Al-20wt%Ce Alloys
J. Valloton, A. Sahoo, M. da Silva Dias Filho, H. Henein, Microstructural evaluation of containerless solidification of Al-Ce alloys
J. Valloton, N. Mahdi, L. Rabago, J. Chung, H. Henein, In situ solidification of eutectic Al-33wt&Cu droplets
J. Valloton, A. Sahoo, M. da Silva Dias Filho, H. Henein, Microstructural evaluation of containerless solidification of Al-Ce alloys
A. McDonald, A. Shao, K. Meszaros, A. Qureshi, M. Rappaz, T. Wolfe, H. Henein, Microstructure Map of Rapidly Solidified 17-4PH Stainless Steel
D. Diaz, A. Bogno, M. Dias, J. Valloton, D. Ivey, H. Henein, Effect of Ce Addition in Hypereutectic Al-Si Alloys During Rapid Solidification
W. Bouchard, S. Gelinas, C. Blais, Effect of boron on the sintering and mechanical properties of parts made from a similar steel powder of AISI 4340 composition developed for binder-jetting
B. Rupal, A. Qureshi, Geometric Quality Control for Metal AM
Z. Abedi, A. Bogno, H. Henein, Some Observations on Rapid Solidified Ni-Cr-B-Si Alloy
B. Rupal, A. Qureshi, Establishing Guidelines for Variation Management in Additive Manufacturing
S. Toguem, B. Rupal, C. Mehdi-Souzani, A. Qureshi, N. Anwar, A Review of AM Artifact Design Methods
B. Rupal, R. Ahmad, A. Qureshi, Feature-Based Methodology for Design of Geometric Benchmark Test Artifacts for Additive Manufacturing Processes
Y. Zhang, G. Dong, S. Yang, Y. Zhao, Machine Learning Assisted Prediction of the Manufacturability of Laser-based Powder Bed Fusion Process
B. Rupal, N. Anwer, M. Secanell, A. Qureshi, Geometric Tolerance Characterization of Laser Powder Bed Fusion Processes Based on Skin Model Shapes
D. Diaz, A. Bogno, H. Henein, , Primary Si Modification via Rapid Solidification and Alloying
D. Diaz, A. Bogno, H. Henein, , Modifying the Morphology of Si in Hypereutectic Al-Si Alloys
A. Ghosh, N. Joy, A. Kietzig, M. Brochu, Enhancing tensile performance of laser powder bed fusion stainless steel micro-struts using femtosecond laser micromachining
D. Diaz, A. Bogno, H. Henein, , Modification of Primary Si Morphology in hypereutectic Al-Si by Rapid Solidification and Alloying
J. Valloton, A. Bogno, M. Rappaz, H. Henein, , Numerical Model of Al-33wt%Cu Eutectic Growth during Impulse Atomization
J. Valloton, N. Mahdi, L. Rabago, J. Chung, H. Henein, In situ solidification of eutectic Al-33wt%Cu droplets
P. Pourabdollah, F. Rahimi, A. Chakraborty, F. Farhang Mehr, D. Maijer, S. Cockcroft, , Rationalization of the Modelling of Stress and Strain Evolution in Powder Bed Fusion Additive Manufacturing – a Perspective from a Background in the Simulation of Casting Processes
P. Pourabdollah, F. Farhang Mehr, S. Cockcroft, D. Maijer, , Computationally efficient model to predict the evolution in the thermal field in the EB-PBF and DED processes
J. Valloton, A. Sahoo, S.C. Vogel, H. Henein, Microstructural evaluation of containerless solidification of Al-Ce alloys
A. El Elmi, D. Pasini, Harnessing imperfections to elicit functionality in soft mechanical metamaterials
C. Qiao, A. El Elmi, D. Pasini, Bi-shell valve inspired by shell snapping interaction for rapid actuation of soft pneumatic actuators
M. Kumar, M. Brochu, Y.F. Zhao, Extreme low cycle fatigue behavior comparison between LPBF and wrought Al7SiMg alloys for small-scale specimen
M. Kumar, M. Brochu, Y.F. Zhao, Extreme low cycle fatigue behavior comparison between LPBF and wrought Al7SiMg alloys for small-scale specimen
M. Dias, Y. Li, J. Valloton, A. Qureshi, H. Henein, Effects of TiB2 in an Al-Cu-Sc Alloy in the Hybrid Investment Casting Process
Y. Li, A. Batool, A. Qureshi, H. Henein, Effects of TiB2 in an Al-Cu-Sc Alloy in the Hybrid Investment Casting
E. Toyserkani, Integrated Statistical/Experimental/Monitoring Methodologies for Rapid and Cost-effective Optimization of Process
E. Toyserkani, Laser-based Metal Additive Manufacturing: Challenges and Opportunities
A. Groen, M. Vlasea, K. Erkorkmaz, Optimization of Powder Bed Compaction Consistency for Binder Jetting
L. Bothelo, R. van Blitterswijk, A. Khajepour, Multi-track Geometry Prediction in Powder Fed Laser Additive Manufacturing Using Machine Learning
A. Martinez, M. Ansari, A. Marzo, M. Wang, E. Toyserkani, Ultrasound metal powder stream focusing for producing variable track widths in directed energy deposition
S. Patel, J. Patel, M. Yang, M. Vlasea, J. Barnes, C. Aldridge, W. King, J. Coyne, Laser additive manufacturing of high reflectivity metallic materials using pore-free non-equiaxed powders
Y. Huang, B. Khamesee, E. Toyserkani, A Time efficient Analytical Model of Laser Directed Energy Deposition for Functionally Graded Materials Fabrication
K. Nsiempba, E. Toyserkani, Predicting Defects in 3D Printed Lattice Structures
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Thermo-mechanical Modelling of Electron Beam Additive Manufacturing Process for Repair and Remanufacturing Purposes
N. Bhardwaj, H. Henein, T. Wolfe, Fused Filament Fabrication (FFF) of Metal Matrix Composites (MMC)
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Thermo-mechanical Modelling of Wire fed Electron Beam Additive Manufacturing
O. Craig, S. Omar, K. Plucknett, Material Characterization Comparison of D2 and H13 Tool Steels Manufactured using Directed Energy Deposition
S. Omar, K. Plucknett, Influence of Layer Thickness Upon The Dimensional Accuracy and Surface Roughness of AISI D2 Tool Steel Manufactured Using Directed Energy Deposition
F. Sikan, P. Wanjara, J. Gholipour, M. Brochu, Influence of Substrate Condition and Initial Residual Stresses on Wire Fed Electron Beam Additive Deposition
List of published Master's/PhD theses by member and associated HQP:
T. Morrison, MASc (collaborator), Material Development and Design for 3D Printable Electronic Devices
X. Shen, MASc, Towards Integrated 3D Printing as an Industrial Manufacturing Process
J. Hierlihy, MASc, Laser Powder Bed Fusion Processing of Aluminum Powders Containing Iron and Nickel
A. Das, MASc, Moisture Sources in Laser Powder Bed Fusion Additive Manufacturing
D. Diaz, MASc, Si Modification in Hypereutectic Al-Si Combining Rapid Solidification and Alloying
S. Atabay, PhD, Laser Powder Bed Fusion of Precipitation-Hardened Rene 41 and Rene 77 Nickel Base Superalloys
H. Sun, MASc, Selective Laser Melting of a High-Strength Steel and Joining of Aluminum and Copper
B. Bharadia, MASc (collaborator), Electrostatically Assisted Atomization of a Liquid Jet in the Rayleigh Regime
A. Wickeler, PhD, Origami-Inspired Mechanical Metamaterials
N. Gosse, PhD, Directed Energy Deposition Processing of Alpha-Beta, Near-Alpha, and Beta Titanium Alloys
O. Craig, PhD, Material Characterization of Directed Energy Deposition of H13 Tool Steel and Functionally Graded H13-Copper
J. Comhaire, MASc, Development of AlSi10Mg-AlN metal matrix composites for laser powder bed fusion additive manufacturing
R. Ley, MASc, Binder jet printing of a low cost tool steel powder
D. Mutel, PhD, Développement de poudres d'acier à outils S7 par atomisation à l'eau pour la fabrication additive par fusion laser sur lit de poudre (LPBF)
W. Chaîné, MASc, Développement de poudres d'acier à outils A8 par atomisation à l'eau pour la fabrication additive
D. Rose, PhD, Microstructural Analysis of Ni-WC Metal Matrix Composites Deposited Using Plasma Transferred Arc Additive Manufacturing
K. McLellan, MASc, Shape Memory Polymer Composites for 4D Printing of Wearable Devices
T. Li, MASc, Synthesis and Characterization of Nanostructured MXene Composite and Aerogel for Energy Devices
M. Upadhyay, MASc, Fast-to-run predictive model for thermal fields during Additive Manufacturing
Z. Luo, PhD, Nonlinear finite element modeling of transient thermomechanical behavior in selective laser melting
A. Ghosh, PhD (collaborator), Surface morphological effects of laser powder bed fusion and laser micromachining in micro-scale parts
D. Diaz, MASc, Si Modification in Hypereutectic Al-Si Combining Rapid Solidification and Alloying
A. Khobzi, MASc, Experimental and Numerical Investigation of the Effect of Block-Type Support Structure Design on the Thermal Field within Components Fabricated by Selective Laser Melting
B. Rupal, PhD, Geometric Tolerance Quantification and Prediction Framework for Additive Manufacturing Processes
F. Rahimi, MASc, Development of a Heat Transfer Model of a Simplified Build Environment in Electron Beam Additive Manufacturing
A. Chakraborty, MASc, Mesoscale Modeling of Stress and Strain Evolution in Electron Beam Powder Bed Fusion Additive Manufacturing (EB-PBF)
A. Shao, PhD (Collaborator), Modelling of the Thermal History During Submerged Arc Welding and Wire and Arc Additive Manufacturing
Y. Zhang, PhD, Development of hybrid machine learning models for assessing the manufacturability of designs for additive manufacturing processes
P. Pourabdollah, PhD, An exploration of finite element-based methods for predicting the distortion in additive manufactured metallic components
V. Jacob-John, MASc (collaborator), Development of a dispensing based additive manufacturing technique for the creation of alginate bone scaffolds
S. Parks, MASc, Modeling of Electron Beam Deflection System for Beam Position Control in Metal Additive Manufacturing
S. Huang, MASc (collaborator), A New Adiabatic Compressed Air Energy Storage System: Modeling, Design, Optimization, and Experiments
H. Tahir, MASc (collaborator), Development of an Autonomous Vehicle Platform
H. Askari, PhD (collaborator), Towards Intelligent Tire and Self-Powered Sensing Systems
M. Wang, MASc (collaborator), Part Performance Measurement, Analysis and Optimization for Binder Jetting Additive Manufacturing
G. Shanbhag, PhD, Performance Analytics for Electron Beam Powder Bed Fusion of Ti-6Al-4V
S. Patel, PhD (collaborator), Melting Modes in Laser Powder Bed Fusion Additive Manufacturing
D. Ertay, PhD (collaborator), Modeling, Performance Evaluation, and Post-process Planning for Directed Energy Deposition
K. Taherhani, PhD, In-Situ Monitoring and Quality Assurance Algorithms for Laser Powder Bed Fusion
H. Farag, PhD, Eddy Current Probes Design for Defect Detection in Metallic Parts Made by Additive Manufacturing Processes
A. Martinez, PhD, Monitoring and Control of Metal Additive Manufacturing Processes Using Ultrasound
R. Boychuk, MASc, (collaborator), Towards Predicting Densification and Deformation in the Sintering of Binder-Jet Additively Manufactured Part
S. Tam, MASc, Prediction of Cycle Time Using Finite Impulse Response Filter and Polynomial Trajectory Generation Techniques
T. Oluwajuyigbe, MASc (Collaborator), Variation in powder size distribution for electron beam melting of TiAl - density and surface roughness effects
Z. Gao, MASc, , Machine Learning Aided Design of Conformal Cooling Channels for Injection Molding
Y. Huang, PhD, Comprehensive Analytical Modeling of Laser Powder-Bed/Fed Additive Manufacturing Processes and an Associated Magnetic Focusing Module
K. Nsiempba, MASc, Coupled Experimentally-Driven Constraint Functions and Topology Optimization utilized in Design for Additive Manufacturing
A. Moussa, PhD, Topology Optimization of Cellular Materials: Application to Bone Replacement Implants
K. Son, MASc, Embedding Optical Sensors in Additively Manufactured Parts for In-Situ Performance Measurement
N. Bhardwaj, MASc (collaborator), , Fused Filament Fabrication of Metal-Ceramic High-Density Polyethylene Composites
S. Malik, MASc, Hardware Design and Implementation of an Electromagnetic Levitation System in an Additive Manufacturing Environment
G. Bonias, MASc, Thermal and residual stress modeling of functionally graded deposits using the PTAAM
F. Sikan, PhD, Electron Beam Wire-fed Deposition of Titanium Alloys for Repair Applications
P. Kumar, PhD, Development of a Magnetic Levitation System for Additive Manufacturing Processes
S. Omar, PhD, Additive Manufacturing of AISI D2 Tool Steel Using Directed Energy Deposition
Z. Russell, PhD, , Development and comparison of HVOF and laser DED methods for depositing TiC-Ni3Al based coatings
R. Samson, MASc, In-situ automated scan-assisted repair using additive manufacturing
List of technical reports, standards, patents, and other documents published by HI-AM researchers:
S. Imani Shahabad, A. Bonakdar, E. Toyserkani, Thermal modelling approach for powder bed fusion additive manufacturing
A. Groen, M. Vlasea, K. Erkorkmaz, Modelling of Powder Spreading to Optimize Compaction Consistency
G. van Houtum, M. Vlasea, Development and integration of feature detection algorithms for metal based AM processes
E. Toyserkani, New Practice for Additive Manufacturing -- Powder Bed Fusion -- Best Practice for In-situ Defect Detection and Analysis
M. Vlasea, New Guide for Additive Manufacturing -- Laser Powder Bed Fusion -- Guide for Benchmarking of Powder Bed Density
J. Patel, S. Patel, G. van Houtom, Z. Azimifar, M. Vlasea, AMNOW Metals Challenge - Analysis of Digital Thread Additive Manufacturing and Post-Processing Data – Phase 1
J. Patel, S. Patel, G. van Houtom, Z. Azimifar, M. Vlasea, AMNOW Metals Challenge - Digital Thread Analysis for Build Improvements – Phase 2
A. Martinez, E. Toyserkani, System and method of directed energy deposition using a sound field
A. Khajepour, M. Farshidianfar, A. Gerlich, System and method for real time closed-loop monitoring and control of material properties in thermal material processing
Y. Huang , H. Asgari, Z. Zhang, B. Khamesee, E. Toyserkani, An Analytical Model to Predict the Onset of Keyhole-mode Melting in Laser Powder-bed Fusion
K. Son, F. Ahmed, E. Toyserkani, Feasibility of Embedding Fiber Bragg Grating in Additively Manufactured Metallic Parts
